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Automation of rack beams welding
Solution: Automatic welding center built into the forming line. The following equipment was used: KUKA robot KR 6 R700 Agilus - 2 pcs., Fronius welding machine TPS 400 I – 2 pcs., Omron servomotor, Robohand Destaco grippers, FESTO components.
The center is designed to weld brackets to the profile and built into an automatic forming line; it has no analogues in complexity among those developed and manufactured in Russia. The center provides welding of 30 configurations of beams (different in height, metal thickness and type of bracket) and has stepless adjustment along the beam length from 500 mm to 2700 mm. The center is changed over automatically from the operator panel. The center performance is less than 13 seconds per 1 beam. To ensure operation and quick changeover, the center uses more than 50 pneumatic cylinders, 13 servomotors (2 robots with 6 motors each and a beam gripping drive) and 7 induction motors.
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